The good news first: the original inbound Batch 5 shipment had arrived at the U.S. warehouse on May 4th, and we have already started shipping portions of the older outstanding orders over the past couple of days.
Unfortunately, immediately after arrival, we encountered several additional operational issues that created another round of delays before orders could properly move out.
What happened after arrival
Warehouse intake delays
Our logistics provider recently transitioned us to an entirely new account management team. While everybody involved has been trying to help, the new team needed time to learn and execute existing inbound procedures internally.
This unfortunately caused another week of unexpected delays just to properly intake and register the shipment into the warehouse systems after physical arrival.
Why communication slowed down again
I had mentioned previously that I was in the process of rebuilding CS operations and recruiting new staff after earlier staff departures.
Unfortunately, the new staff member ultimately could not participate in this fulfillment phase, which again left me personally balancing fulfillment coordination, supplier communication, customer support, and operational work simultaneously.
Realistically, given it has been just me on order operations and CS, there has been a constant tradeoff between doing the operational work itself versus communicating about the operational work.
Incorrect factory shipping manifest
The larger issue was that we discovered that the original shipping manifest provided by the factory two months ago, was incorrect.
Bundles consist of individual kit boxes and especially Magic Arm Kits, which are part of nearly every order, arrived in too low of a quantity. While most parts did arrive, this created a time consuming allocation issue internally because fulfillment planning had already been built around the expected quantities.
As a result, while many orders can now ship immediately and are being processed, some orders are missing specific components.
The solution: Airfreight from China
For customers affected by the current shortages, we will ship the missing components directly from China via air freight to your home at our expense rather than waiting for another ocean freight cycle.
Because of all the delays, Batch 5 effectively became multiple overlapping production runs. We had already started an additional extension production run roughly two months ago.
That extension production is now in its final stages in Mainland China and will be used to close the remaining fulfillment gaps.
Current expectation is:
- Remaining parts arriving at final assembly by the end of this week,
- Assembly completion within roughly 1–2 days, by next week
- Followed by direct shipment for these missing items, 9-14 days
Current transit expectation for direct China shipments is approximately 9–14 days after production completion. Parts already in the USA will ship from the US warehouse with the usual 2-5 days shipping time from the warehouse once dispatched.
I will work through the affected order list and contact customers individually as we progress with allocations.
Thank you again for the patience and support throughout this batch cycle. I am very aware that operations need to improve and multiple initiatives are underway to close the staffing gap, have better AI status updates via our CS system, and deep batch tracking in our website and email system. I am very eager for everybody to finally have the product in hand.
— Wolfgang